IIOT Solutions
Features
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Real Time Monitoring
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Customized Reporting
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User Level Permissions
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SMS / Email Alerts
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Web Based : Mobile, PC, Tabs
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Automatic Daily Reporting
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Customizable Dashboards
Industrial IoT (IIoT) Solutions for Smart Factory Monitoring & Automation
Optimize, Monitor, and Control Your Factory with IIoT Intelligence
Modern industries require intelligent, connected systems to stay competitive. Our Industrial IoT (IIoT) Solutions are designed to help you monitor equipment status, manage energy consumption, and automate processes — all through a centralized, cloud-based platform.
With real-time insights and smart control, you can reduce downtime, boost efficiency, and save costs across your entire plant.
IIoT Architecture – Seamless Connectivity Across Your Plant
Our IIoT system is built on a robust and scalable architecture that connects your plant floor to the cloud. Here’s how it works:
- Sensors & Machines (e.g., Motors, Robots, Presses) generate data on speed, temperature, pressure, power, etc
- Data is transmitted to an IIoT Gateway, which acts as a central bridge between on-premise devices and the cloud
- The data is securely pushed to the Cloud Platform, where it is processed, analyzed, and visualized
- You can access real-time dashboards and reports from any device — Computer, Mobile, or Tablet — enabling smart decision-making from anywhere
This architecture ensures reliable communication across devices and offers full scalability for future upgrades.
Equipment Status Monitoring
Know What’s Happening, Always
Keep complete track of your equipment and machine operations:
- Running Mode – Real-time status of operating machines
- Stopped Mode – Identify idle or halted equipment
- Fault Mode – Immediate fault detection
- Breakdown Alerts – Instant alerts for critical failures
Compressor Monitoring & VFD Integration
Our IIoT platform enables full monitoring and optimization of industrial compressors:
Key Metrics Tracked:
- Running Status on VFD, Bypass, or when Stopped
- Air Flow measurement
- Power Consumption analysis
This architecture ensures reliable communication across devices and offers full scalability for future upgrades.
VFD Benefits for Compressors:
- Energy Efficiency – Reduce power usage during low load
- Adjustable Motor Speed – Match motor speed to demand
- Lower Starting Currents – Protect motor lifespan
- Auto-switching – Maintain required air pressure using optimal compressor combinations
Intelligent Energy Monitoring & Management
Our Energy Monitoring System (EMS) gives you detailed insights into plant-wide power usage:
Real-Time Data Includes:
- Power Factor
- Voltage & Current Harmonics
- Active, Apparent, and Reactive Power & Energy
- Phase-wise Current & Voltage
You can also monitor individual energy meters and manage plant-wise electricity distribution. This data helps detect inefficiencies, optimize energy usage, and ensure compliance with energy-saving standards.
Hydraulic Press Monitoring
Ensure smooth and safe operation of hydraulic presses with live monitoring of:
- Press Speed
- Motor Current
- Oil Temperature & Level
- Motor Vibration & Temperature
By keeping a constant eye on these parameters, you can extend equipment life and reduce unscheduled downtime.
Real-Time Email & SMS Alerts
Stay connected with your factory at all times. Configure alerts for:
- Compressor Status (VFD, bypass, stopped)
- High power usage or air flow anomalies
- Critical faults or breakdowns
- Phase-wise Current & Voltage
Receive Email or SMS alerts instantly to ensure fast response and minimal downtime.
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